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ready mix concrete mixing procedure

Concrete Batching Plants

FULLY RELIABLE SOLUTIONS TO MEET YOUR NEEDS

Frumecar focuses on offering the most effective and efficient solutions, seeking for the optimum productivity and operating rates. It is for this reason that we design our plants to be more powerful and robust, but also to be easy to transport and install.

We define each and every part to make them more reliable and resistant and always use top-quality components from leading international brands.

Any of the concrete batching plants of our wide range of products will improve the performance and guarantee the quality and results of each project, regardless of its requirements, thanks to the different production capacities, logistics operations and modularity of our plants, which can be adapted to different space configurations and needs.

We offer a wide range of concrete manufacturing options that cater to any need.

 

  • Fixed or mobile
  • Wet mix or Dry mix

Mixing Concrete – Hand Mixing | QUIKRETE: Cement and Concrete

Mixing Concrete – Hand Mixing. QUIKRETE concrete mixes can be successfully mixed by hand or machine mixed. For smaller projects, hand mixing is often the best method.

Water Pollution Prevention Procedures - Cement, concrete

Whether storing, making, mixing or using, take care with all works involving cement, concrete and grout. You also need suitable arrangements to deal with the wash-out of concrete mixing plant, ready mix concrete lorries and tool and equipment washings to prevent pollution. Never allow washings or wastes to enter into any drain or surface waters.

Concrete Batching, Mixing, Placing and Compaction of Concrete

In case of air entrained concrete, prolong mixing reduces the air content. Ready mixed concrete: If instead of being batched and mixed on site, concrete is delivered for placing from a central plant. It is referred to as ready-mixed or pre-mixed concrete. This type of concrete is used extensively abroad as it offers numerous advantages in ...

Production process of Ready Mix Concrete

Aggregates are pre-blended or added at the ready-mix concrete plant under normal operating conditions. MCPL concrete is manufactured at modern fully computerized plant with four cement silos. The mixing operation uses rotation or stirring to coat the surface of the aggregates with cement paste and to blend the other ingredients uniformly.

Concrete Mix Design Report

Oct 02, 2015 · Department of Civil Technology Written By: Ahmed Zakaria 7 Concrete mix Design Concrete mix design may be defines as the art of selecting suitable ingredients of concrete and determining their relative proportions with the object of producing concrete of certain minimum strength & durability as economically as possible.

Water Pollution Prevention Procedures - Cement, concrete and

Whether storing, making, mixing or using, take care with all works involving cement, concrete and grout. You also need suitable arrangements to deal with the wash-out of concrete mixing plant, ready mix concrete lorries and tool and equipment washings to prevent pollution. Never allow washings or wastes to enter into any drain or surface waters.

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The Importance of Concrete Mix Design | Concrete Supply Co

A quality concrete mix design is crucial for successful construction. At Concrete Supply Co., we sleep better at night knowing our end-to-end ready mix concrete solution meets the highest quality performance in concrete, and our integrity in doing so is unparalleled. We offer a guide to help you find your perfect read mix.

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How to Mix Concrete - Tips for Beginners

Add just a little water at a time as you go, working it in with a shovel. To mix concrete, thrust the shovel underneath the premix concrete and fold it over on itself, distributing the wetness. Continue adding small amounts of water as you mix the concrete until all of it looks the same and it achieves a consistency that is neither dry nor soupy.

CONCRETE MIXING RATIOS - WHAT IS THE BASIC MIXING RATIO FOR

The less water you use to mix the concrete (somewhat dry but workable) the stronger the concrete mix. Accurate concrete mixing ratios can be achieved by measuring the dry materials using buckets or some other kind of measuring device. By measuring the mixing ratios you will have a consistent concrete mix throughout your entire project. Mixing ...

Stallion Readymix | MIXING it up

We supply a high quality ready-mix as a result of the ready supply of aggregates and cement we have to our disposal. We take great care in the manufacturing process to ensure that our ready mixes always meets the specified strengths. Our procedure and operations are of the highest quality, please have a look at the content of the website.

Quality Assurance & Control Plan

Al-Ohadieh Co. is committed to supply high quality and performance ready mix concrete. Technical department has established laboratory quality procedure( LQP) to conduct raw material tests required to instill confidence to our customers by receiving excellent product through advance laboratory equipments, capable to do all physical & chemical test for the raw materials and selecting best ...

IS Code Method of Concrete Mix Design

IS Code Method of Concrete Mix Design Procedure 1. Target strength for mean strength The target mean compressive strength at 28 days K = a statistical value , usually taken as 1.65 S = standard deviation for each grade of concrete( table 8 of I.S. 456 -2000 ) Values of K Accepted proportion of low results

Ready-mix concrete

Ready-mix concrete is concrete that is manufactured in a batch plant, according to a set engineered mix design. Ready-mix concrete is normally delivered in two ways. First is the barrel truck or in–transit mixers. This type of truck delivers concrete in a plastic state to the site. Second is the volumetric concrete mixer. This delivers the ...

Concrete Mix Design Step by Step full Calculation

Concrete mix design is the process of detrmining right proportions of cement, sand and aggregates for concrete to achieve target strength of concrete. The Advantages of concrete mix design is that it gives the right proportions of materials, thus making the concrete use economical in achieving required strength of structural members.

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Cleaning out fresh and hardened concrete C

After the last load of concrete has been de-livered, follow this washout procedure: 1. Position ready mix truck under the wa-ter spout and run mixer at mixing speed. 2. Add 200 gallons of water or recycled wash water. Adding water while the mixer is at mixing speed will clean the mixer blades near the discharge opening. 3.

DIY Concrete | Small Batch Ready Mix Concrete Delivery

Mixing concrete is a delicate balancing act; choosing a concrete mix that is pre-mixed by our expert team will ensure that you get the quality of concrete you need. Mixing concrete by hand requires a lot of time and effort, and can become costly if you under or overestimate the amount of concrete you need or mix a poor slump. Even for the ...

Mixing concrete in the truck takes proper procedures

mixing, such as improper batch sequencing or not enough re v o l u - tions of the mixing dru m . Using the ready mix truck Available with capacities of 7 to 15 cubic yards and with front or rear discharge, ready mix tru c k s can meet most job re q u i re m e n t s . The most economical way to place concrete is directly from the

Concrete

· a very precise mix design, especially with respect to water content · a rigorously respected production cycle that complies with precise standards, especially with respect to continuous and uniform mixing. Our concrete batching plants are automated to meet all these requirements and to ensure the reliability of the process.

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Mix Design

A number of mixture proportioning methods have been successfully used throughout the world for Roller Compacted Concrete structures; therefore, it is difficult to identify one procedure as the standard procedure. However, the most common mixture proportioning methods are variations of the following two general approaches:

Batching, Mixing, Transporting, and Handling Concrete

Batching. Mixing. Transporting and Handling. In this presentation we will be discussing the batching, mixing, transporting, and handling concrete. The discussion will begin with ordering concrete and the difference between performance and prescriptive specifications.

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Ready Mix Concrete Pump With Longer Pumping Distance

Sometimes, it’s also named ready mix pump. It seems that it has been a well-accepted pumping machine which is widely applied to many construction fields. The degree of hot-sale is second to none in the market. ready mix concrete pump

304R-00 Guide for Measuring, Mixing, Transporting, and

tion-shielding concrete, lightweight concrete, and volumet-ric-measuring and continuous-mixing concrete equipment. 1.2— Objective When preparing this guide, ACI Committee 304 followed this philosophy: • Progress in improvement of concrete construction is better served by the presentation of high standards rather than common practices;

Concrete Mix Ratios (Cement, Sand, Gravel)

Preparing the right mix. Depending on the application concrete mix design can be complex. The below table gives a basic indication of the mix ratios used for different purposes but should be used as a guide only.

Dry mix

HIGH-PERFORMANCE CONCRETE DOSING PLANTS.

Robust and compact units, designed with the components of leading brands and capable of working non-stop over long periods of time.

With a capacity ranging from 60 to 120 m³/h.

CONCRETE BATCHING PLANTS

WET WAY

Compact, reliable and offering full performance.

Plants with small-scale concrete mixer and a high production capacity. Designed to operate at full performance under any circumstances.

With a capacity ranging from 30 to 150 m³/h.

CONCEPT AND DESIGN

A unique approach: to optimise your profits.

Frumecar’s concrete batching plants have been designed with a clear goal: making a profitable investment for your business, in terms of performance and reliability.

Designed for a non-stop, hassle-free operation, with minimal maintenance requirements. Materials, manufacturing and components designed to achieve this goal.

PERFORMANCE, RELIABILITY AND HASSLE-FREE. A WIDE RANGE OF MODELS AND OPTIONS, DESIGNED TO CATER TO YOUR NEEDS.

 

 

Built to perform and last

What makes us different is that we focus on all of the above to achieve our goal.

Easy maintenance

Our plants have been designed for easy maintenance, thanks to their accessible components.

Advanced automation systems

By implementing the advances of the Industry 4.0, our R&D department sets the guidelines for the sector.

COMPONENTS

The best of the best; we couldn't offer you anything less.

Frumecar’s plants are equipped with the best components and materials in the market. We would not be capable of offering such a high-quality product without these components and materials:

  • PLCs, motors, geared motors and Siemens electrical switchgear
  • Sicoma mixers, powered with Siemens motors and an alarm system integrated in our software, supplied exclusively to Frumecar
  • WAM Screw conveyors and components for silos. Likewise, WAM screw conveyors use Siemens motors, which have been exclusively supplied to Frumecar

Many things make Frumecar's concrete batching plants unique. Here are some of them.

The lowest assembly and installation costs in the market.

Frumecar’s concrete batching plants have been designed to optimise your installation costs.

  • Factory pre-installation and design of folding components that greatly facilitate the process.
  • Modular design, achieving an extremely simple assembly, with no need for cranes or requiring minimal use of cranes.
  • They can be installed with no civil works required or with minimal intervention in the case of the largest plants.
Top-quality finishing materials and treatments for a long-lasting finish

We don’t cut costs in the finish quality; it is the differentiating factor that will make your unit last beyond your expectations.

  • Shot-blasted steel surface treatment to remove foreign bodies from metal surfaces, ensuring the perfect adherence of the subsequent coats of finish.
  • Joints sealed with polyurethane prior to applying the surface finish coats.
  • Double polyamide epoxy primer with Zinc Phosphate on each part and component of the machine (eliminating the possibility of suffering from surface corrosion).
  • Hot galvanised finish in areas on which operators walk or handle, such as ladders or guardrails, or zinc-plating on elements subject to friction and wear and tear.
  • Unit processing of parts prior to assembly.
  • Use of DACROMET fastening elements with non-electrolytic coating to protect them against corrosion.
Speedy supply and service.

We offer the fastest delivery times in the market.

We have a stock of prefabricated modules at our manufacturing plant that simplify the production process and reduce the delivery times.

Minimum logistics costs associated with shipment and delivery

Our mobile plants travel directly coupled to the tractor unit and all other parts are transported on standard HC containers, which are cheaper and easier to handle. Huge savings for your company.

In addition, the compact dimensions of our plants means only one or two of these containers are needed for most of our models.

Tested at the factory. Hassle-free, with no unexpected problems.

Frumecar’s plants are tested at the factory before they are shipped to the customer, preventing any form of unexpected problems and minimising the time required to commission them.

Equipped with 100% proprietary and built-in software; forget about compatibility problems and duplicate suppliers.

Frumecar’s concrete batching plants feature our “K2” software, the most advanced, stable and reliable software in the market. In addition, these plants are compatible with “Frumecar Cloud”, our Business Intelligence platform, a system that can take your business to another dimension.

Therefore, our plants eliminate the need to depend on third-party applications for their operation; less complications, less problems.

Guaranteed operation.

Frumecar’s plants have a redundant automation system that allows them to continue operating in the event of computer malfunction.

Frumecar will supply a «Digital Twin» of each plant to its customers, on which they can conduct research, tests and train their teams without the need to interrupt the operation of the real plant.

In the event of an incident, our technicians can connect to the plant and work directly on it using remote assistance systems. In any case, our technical service can travel to your facilities and resolve any incident.

A flexibility and service only Frumecar can offer.

When you acquire one of Frumecar’s concrete batching plants you also acquire the know-how, experience and reliability of a company that focuses on R&D for the sector and with a true service vocation, with 49 years of experience in the market and more than 4,500 satisfied customers.

REQUEST YOUR CATALOGUE

Request our catalogue for more information about our full range of concrete batching plants.

PLANTS WET WAY

Reliability and ease of assembly.

The most comprehensive range of top-performance concrete mixer plants; discover our models and the customisation options.

PLANTS Dry mix

Versatile and high capacity.

For small or large production volumes, with everything you need to make your business profitable.

Accessories, configure your plant tailored your needs.

We offer a huge range of accessories for our plants, so they can be adapted to any specific circumstance or need. Contact us for more information about your specific needs or request a catalogue.

  • SILOS AND SCREW CONVEYORS
  • ACCESSORIES FOR HOPPERS
  • ACCESSORIES FOR CONCRETE MIXERS
  • DOSING SYSTEMS
  • COMPUTER SYSTEMS

 

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If you need a quote or personalized information, do not hesitate to send us a message

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